Modular Cleanrooms for Medical Device Manufacturing

Faster to Qualify. Built to Comply. Ready to Evolve.

Medical device manufacturing demands controlled environments that are fast to qualify and built to comply, with the flexibility to evolve as product lines change. Starrco modular cleanrooms are engineered to meet those demands, installed in days rather than months, with non-shedding, non-particulating components that support ISO Class 5 through 8 classifications and GMP Grade A through D requirements from day one.

Modular warehouse office

Factory-Built for Faster Qualification

When your production timeline can’t wait for months of on-site construction, and your qualification process can’t tolerate the particle contamination risk that comes with on-site grinding and wet finishing, modular is the logical choice.

Our cleanrooms are factory-fabricated off-site, with every panel arriving pre-cut, pre-mitered, and labeled alongside a complete CAD drawing set. No wet construction means no particle-generating finishing work compromising your environment before qualification even begins.

And because modular reconfigures without demolition, your cleanroom investment evolves with you. As product lines expand or regulatory requirements shift, panels can be repositioned and rooms rebuilt without tearing everything down.

Modular cleanroom

Engineered for Environmental Control

Because medical device manufacturing requires precise contamination control, our cleanroom systems are designed to support:

  • ISO Class 5-8 cleanroom classifications supported
  • GMP Grade A-D compatible design
  • HEPA and ULPA filtration options
  • Positive pressure control and pressure cascade design
  • Non-shedding, non-outgassing wall surfaces: CR polymetal panels (aluminum-clad, Class A fire rated) for ISO-rated environments; DL panels with smooth vinyl or FRP facing; HP panels for high-performance vapor and thermal control; smooth FRP for chemical-resistance applications
  • Gowning rooms, airlocks, and pass-through chambers
  • Seamless vinyl, epoxy paint on concrete, perforated raised flooring, or vinyl composition tile
  • 100% modular electrical package: 120/240-volt, color-coded, snap-together

Applications

A Starrco modular cleanroom is built to your exact specifications. Our systems are compliant-ready for a wide range of medical device environments, including:

  • Injection molding cleanrooms (ISO Class 7-8)
  • Sterile packaging and assembly
  • Medical device subcomponent manufacturing
  • Device inspection and testing rooms
  • Gowning rooms and anteroom buildouts
  • Negative pressure isolation rooms
  • R&D and prototype labs
  • Combination product packaging environments

Benefits of Modular Cleanrooms

Qualifies faster than conventional construction. Factory-fabricated panels install in days with no on-site grinding or wet finishing. Your environment is ready for particle count testing sooner, and your production timeline stays intact.

Non-shedding, non-particulating components support ISO 14644 and GMP requirements from day one. Factory-finished surfaces eliminate the outgassing and particle contamination risk of on-site construction. Qualification starts from a clean, documented baseline.

Modular cleanrooms may qualify for 7-year accelerated depreciation versus 39 years for conventional construction, a significant long-term cost advantage.

Panels reconfigure, rooms expand, and layouts change without demolition. As product lines evolve and regulatory requirements shift, your cleanroom evolves with you, protecting your investment.

OUR PROCESS

Our Process

Free Consultation and Quote

We assess your space and operational requirements to provide you with an accurate quote. Most quotes are provided within 24 hours.

Custom Design

We develop detailed schematics for your approval, and provide everything you need to ensure a smooth project from design to installation.

Manufacture and Build

Every piece is precision-engineered and pre-cut in our facility, so when it arrives, it’s ready to install.

Fast Installation

Installers handle everything on-site. Most projects are complete and ready to use in a few days. The best part: no construction mess!

Frequently Asked Questions

Starrco cleanrooms support ISO Class 5 through Class 8 classifications, covering the most common medical device manufacturing environments. Our systems are engineered to meet the air change rates, filtration specifications, and surface material requirements for each level. Unsure which class applies to your application? Contact our cleanroom experts.

Modular construction supports GMP compliance by eliminating the on-site grinding and wet finishing that introduce particles before qualification begins. Factory-finished, non-shedding wall surfaces meet the material requirements for GMP Grade A through D environments, and every build includes a complete CAD drawing set to support your documentation process.

Most Starrco cleanroom installations are completed up to 75% faster than conventional construction. Because panels arrive pre-cut and labeled with no wet construction required, there are no extended drying or off-gassing periods before qualification can begin. Actual timelines depend on project scope and complexity.

Yes. Starrco’s modular panel system is designed to reconfigure, expand, or relocate without demolition. If your production line evolves or your facility footprint shifts, panels can be removed, repositioned, and rebuilt, protecting your initial investment.

Starrco offers three panel systems for medical device environments:

  • CR Polymetal Panels: Aluminum-clad, Class A fire rated, designed for ISO-rated environments requiring wipeable surfaces.
  • HP Panels: Polyisocyanurate core with 24-gauge steel skin, Class 1 fire rated with integrated vapor barrier, up to 27 feet tall.
  • DL Panels: Class A non-combustible, available with smooth vinyl or FRP facing.

Available finishes include smooth FRP, textured FRP, painted aluminum, and vinyl.

Design a Modular Cleanroom for Your Medical Device Facility

Ready to build a compliant, fast-to-qualify cleanroom for your medical device operation? Get started with a free quote today.

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