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Modular Cleanroom Walls 

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Unlike conventional cleanroom walls, which take months to construct, we assemble modular cleanroom panels in as little as three days. While these prefabricated walls are quick to install, they are also robust and have all the necessary characteristics to help maintain a controlled environment.

Let’s explore how modular cleanroom walls differ from traditional construction and the applications that rely on them. Whether you want to construct a cleanroom for packaging, research facilities or other applications, Starrco offers customizable walls for your specific needs.

Modular cleanroom

The Difference Between Traditional and Modular Cleanroom Walls

Traditional cleanroom walls effectively help control environmental conditions, but their installation is often labor-intensive and may require significant renovations when cleanroom modifications are necessary. Prefabricated panels offer the same level of control while being quick and easy to install and reconfigure. In fact, Starrco products install 50%-75% faster than traditional construction.

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Cleanroom Wall Applications

Sensitive manufacturing processes in electronics, biotechnology, aerospace and pharmaceutical industries rely on environments where temperature, humidity and air pressure are carefully controlled. Cleanrooms create optimal conditions for these processes.

Applications for cleanroom walls include:

Key Features of Our Cleanroom Wall Panels

Starrco offers prefabricated walls specifically for cleanrooms. Engineered for ISO-rated controlled environments, these walls contribute to a clean and sanitized environment. They offer excellent temperature control and can also be easily wiped down and sanitized.

To assess if our cleanroom (CR) polymetal panels are suitable for your application, consider their key features:

The core of our cleanroom walls consists of expanded polystyrene (EPS). EPS effectively reduces thermal transmittance for optimal insulation and energy efficiency.

To meet stringent cleanliness standards, we sandwich EPS foam between smooth aluminum plates. The smooth aluminum surface prevents the release of contaminating particles that could damage equipment, tests and products.

Our aluminum-clad stabilizers are resistant to corrosion, chemicals, mold and mildew, offering a long service life. These smooth panels also offer a sleek aesthetic profile that enhances the appearance of work environments.

An R-value measures thermal resistance — the higher the R-value, the better a material insulates. Our panels have an R-value of 14.4, effectively resisting heat transfer to help control temperature. By reducing heat gain in the summer and heat loss in the winter, our walls help keep your cleanroom temperature stable. Accurate temperature control also helps prevent condensation and maintain energy efficiency.

Our cleanroom wall panels weigh 3.2 pounds per square foot. Because they’re lightweight, they’re easy to install and handle. When it’s time to reconfigure your cleanroom, these portable panels streamline modification processes.

Our walls have the highest fire-resistant rating achievable to ensure the safety of cleanrooms and compliance with regulations.

Custom Cleanroom (CR) Polymetal Panels

Our team enjoys the challenge of creating cleanrooms for specific environments. We can custom-engineer CR panels to meet your application’s unique needs, including the installation of windows and doors. We also ensure your panels are compatible with HVAC systems, fans and other applications.

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What to Expect From Starrco

Starrco has been in business since 1965, bringing decades of experience to every installation. When you work with us, you’ll have access to:

Starrco clients rarely go back to traditional construction solutions. That’s because we offer fast, cost-effective and hassle-free solutions. Review our customer testimonials to get a better idea of what to expect from our products and services.

Unlike traditional construction, which relies on various service providers, our team manages the entire installation process of cleanroom modular wall systems. With our clean and efficient installations, you don’t have to coordinate various providers, and you sidestep the dust and mess associated with traditional construction.

Under current tax law, all Starrco modular enclosures qualify for a seven-year depreciation period, making our products an excellent return on investment.

Request a Free Quote Today

Before disrupting your workflow by installing a conventional cleanroom, consider the advantages of modular walls. Request a free quote for your next project — we generally respond within 24 hours, offering rapid, streamlined service from quotes to installations. Additionally, contact our helpful team at 888-311-1437 if you have any questions about our products and services.

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